Battery Charger - (Industry)

Factory-engineered heavy-duty charging solutions designed for motive machinery, telecom DC plants, energy storage, and industrial fleet reliability.

Engineering Excellence

Industrial Voltage Platforms (12V to 96V)

Manufactured by Varnix Technology Co., Ltd., our industrial battery chargers utilize high-frequency switching architecture, micro-controlled charging profiles (CC/CV/Float), and active PFC to prolong battery cycle life.

Industrial Motive

12V & 24V Series

  • Input Range100–240VAC ±15%
  • Output Amperage10A to 60A Cont.
  • Target ChemistryAGM / GEL / LiFePO4
  • Efficiency>92% (Active PFC)

Ideal for scissor lifts, industrial sweepers, pallet jacks, and emergency engine-starting banks requiring high-duty cycle charging and rugged enclosure options.

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Traction & AGVs

36V & 48V Series

  • Input Range110V / 220V Dual Tap
  • Output Amperage15A to 100A Custom
  • CommunicationCANbus / RS485 / Modbus
  • Ingress RatingIP54 / IP65 Available

Engineered for material handling equipment, automated guided vehicles (AGVs), electric utility carts, and telecom battery backup reserves with remote telemetry.

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High-Voltage Substations

72V & 96V Series

  • Input Range208 / 240 / 380 / 415VAC
  • Output AmperageUp to 120A Max
  • Thermal MgmtVariable Fan / Convection
  • CertificationCE, RoHS, ISO 9001

Built for heavy warehouse forklifts, mining vehicles, renewable energy battery banks, and electric utility switchgear protection systems.

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Platform Nominal Output Charging Current Recommended Battery Capacity Typical Industry Applications
12V Motive 14.4V – 14.8V (Float 13.8V) 15A – 60A 60Ah – 600Ah Utility vehicles, genset starters, marine deep-cycle
24V Industrial 28.8V – 29.4V (Float 27.6V) 20A – 80A 100Ah – 800Ah Scissor lifts, warehouse sweepers, AGVs, airport GSE
36V Fleet 43.2V – 44.1V 15A – 50A 120Ah – 500Ah Tow tractors, airport baggage carts, utility platforms
48V Motive / Telecom 57.6V – 58.4V (Float 54.0V) 20A – 100A 150Ah – 1000Ah Forklifts, telecom rectifiers, solar microgrids
96V Heavy Traction 115.2V – 116.8V 20A – 60A 200Ah – 800Ah Heavy mining machinery, locomotives, high-voltage ESS
Quality Controlled Production

End-to-End Manufacturing & Testing Facility

Varnix Technology Co., Ltd. operates dedicated SMT, manual welding, assembly, and burn-in testing facilities certified under ISO 9001:2015. Every charger undergoes rigorous quality gates.

Raw Material Storage
1. Raw Material QC
Welding Process
2. Precision Welding
Primary Assembly
3. Mechanical Assembly
Secondary Assembly Workstation
4. Modular Wiring
Secondary Welding
5. Solder Joint Verification
Bench Function Test
6. Function Check
Chassis Enclosure Assembly
7. Final Integration
Full Load Aging Test
8. 100% Full-Load Burn-in
Final Quality Inspection
9. Pre-Shipment Inspection
Export Protective Packaging
10. Export Packing
Finished Warehouse
11. Ready for Dispatch
Thermal Curing Oven
12. Thermal Curing Oven
Chassis Drilling Station
13. Drilling & Machining
Electrical Function Bench
14. Precision Calibration
Extended Aging Chamber
15. High-Temp Burn-in
Oscilloscope Waveform Check
16. Oscilloscope Check
Digital Multimeter Verification
17. Multimeter Verification
Enterprise Value

Tailored Charging Engineering for Overseas OEMs

Whether you require custom charge curves for proprietary LiFePO4 packs or heavy-duty shock-mounted aluminum housings, Varnix delivers reliable engineering execution.

Custom Algorithm Programming

Microcontroller-based 3-stage or multi-stage charging algorithms optimized for Lithium-Iron Phosphate (LFP), NMC, VRLA, AGM, and traction flooded packs with automatic temperature compensation.

Comprehensive Protection Suite

Hardware-level safeguards against over-voltage, short circuit, reverse polarity (spark-free contactors), over-temperature shutdown, and automated battery disconnect detection.

CANbus / Telemetry Protocols

Seamless communication with Battery Management Systems (BMS) via CAN 2.0B, RS485, or Modbus RTU to control dynamic charge currents and convey pack status.

Thermal Engineering & Durability

Built with extruded aluminum enclosures, thermal potting options, and industrial variable-speed ball-bearing fans designed to run in ambient temperatures from -25°C to +55°C.

Global Compliance Tested

Full CE (LVD/EMC), RoHS, and FCC compliance. Certified production procedures ensure international customs clearance and regulatory ease in North American and EU markets.

OEM Private Labeling & Connectors

Configurable connector harnesses (Anderson SB/PP, REMA, DIN, custom terminal blocks), custom housing colors, silk-screened logos, and packaging tailored to your brand.

Ready to Engineer Your Industrial Charging Project?

Send our senior engineering team your nominal battery voltage, pack capacity (Ah), chemistry, and target charging time. We provide preliminary design feedback and quote within 24 hours.

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