Custom OEM & ODM Engineering

Custom OEM Industrial Power Supply Factories & Factory in Portsmouth

Precision-engineered DC-DC step-up/down voltage stabilizers, rugged toroidal pure sine wave inverters, and IP67 waterproof conversion modules built for marine, naval defense, offshore energy, and automated logistics across the Solent corridor.

23+
Years Manufacturing (Est. 2003)
10+
Automated SMT & Assembly Lines
1,229m²
SGS-Verified Cleanroom Facility
100%
Burn-In Aging & Oscilloscope QC
IP67/68
Hermetic Submersible Potting
Direct Factory Product Line

High-Efficiency Conversion Equipment for Portsmouth Applications

Engineered for high-vibration naval auxiliaries, port machinery telemetry, and off-grid subsea energy nodes. Each model supports custom OEM modifications including enclosure form factors, wide DC inputs, customized PCB conformal coating, and harness terminations.

High Efficiency 1440W 36V to 48V 30A boost Waterproof IP67 Step up DC to DC Converters
  • Input Voltage36V DC (Wide 30-40V)
  • Output Power48V @ 30A (1440W Peak)
  • Ingress RatingIP67 Die-Cast Sealed
  • EfficiencyUp to 96% Synchronous
Factory Price High Voltage Regulator 84v to 12v 15A 180W Dc Buck Converter
  • Input Range50V - 100V DC High Input
  • Regulated Output12V DC ±1.5% @ 15A
  • Thermal MgmtIntegrated Heat Sink Ribs
  • ProtectionsOVP, OCP, OTP, Short Circuit
12V 24V to 13.8V 10A Step up Down Dc Dc Converter Voltage Stabilizer
  • Input Voltage9V - 36V Dynamic DC
  • Stable Output13.8V Float Standard @ 10A
  • Use CaseLead-Acid/LiFePO4 Marine Radio
  • CasingFlame-Retardant Epoxy Potted
10~26VAC to 5V 3A 5A AC DC Buck Step Down Voltage Power Converter
  • Input Voltage10VAC - 26VAC (or 10-35VDC)
  • Output5V DC Regulated (3A / 5A)
  • Ripple Noise< 50mVp-p High Frequency
  • DesignCompact Miniature Form Factor
DC-DC Voltage Converter Made in China 9-32VDC to 12VDC 12A 144W Step up Down Converter
  • Input Voltage9V - 32V Auto Buck-Boost
  • Regulated Bus12V DC Constant @ 12A
  • No-Load Current< 15mA Ultra-Low Standby
  • EnclosureMolded Aluminum Alloy IP68
Buck boost Power Converter 8V-40V to 13.8V 15A Dc Voltage Regulator
  • Input Range8V - 40V Cold-Crank Resilient
  • Rated Output13.8V DC @ 15A (207W)
  • Efficiency94.5% Peak Conversion
  • ApplicationMarine Nav & Vessel Telemetry
YUCOO Inverter Toroidal Pure Sine Wave Inverter 1500w 12v 220v Inverter
  • TransformerLow-Loss Toroidal Core
  • Continuous Power1500W (3000W Surge Induction)
  • THD< 3% Clean Harmonic Waveform
  • Output Voltage220V / 230V / 240VAC ±3%
DC Voltage Stabilizer 12V 24V to 13.8V 20A Step up and Step Down Converter
  • Input Tolerances9V - 36V Extreme Battery Sags
  • Continuous Amps20A Stable Current Output
  • HousingHeavy-Duty Extruded Alloy
  • StandardsCE, RoHS, ISO 9001:2015
Localized Engineering Applications

Mission-Critical Power Deployment Across Portsmouth & the Solent Corridor

Portsmouth holds an unrivaled position as the historic home of the Royal Navy, a hub for commercial maritime logistics, and an expanding center for marine robotics and clean energy innovation. In such unforgiving operational environments, standard commercial-off-the-shelf (COTS) power modules fail due to salt mist corrosion, galvanic leakage, and transient load spikes.

1. Naval Auxiliary & Subsea Telemetry

Within the defense ecosystem surrounding HMNB Portsmouth, auxiliary power architectures require galvanic isolation and low electromagnetic signature compliance. Varnix DC-DC buck and boost converters supply stable 12V and 24V rails to mission computers, radar arrays, sonar nodes, and subsea robotic crawlers directly from volatile 48V or 84V battery banks.

  • Full hermetic potting prevents electrolytic breakdown in high saline air.
  • Meets stringent vibration parameters compliant with maritime mechanical profiles.
  • Toroidal pure sine wave inverters suppress electromagnetic emissions (EMI/RFI).

2. Port Automation & Autonomous AGVs

Portsmouth International Port’s journey toward digital freight management and zero-emission cargo handling relies on Automated Guided Vehicles (AGVs) and smart gantry cranes. Our 84V-to-12V and 36V-to-48V high-power modules serve as the core power distribution unit (PDU) backbone for automated material handling.

  • Synchronous rectification delivers 96% energy conversion efficiency.
  • Handles abrupt motor start-up inductive surges without bus clipping.
  • Built-in temperature derating ensures unthrottled 24/7 terminal throughput.

3. Solent Offshore Wind & Clean Marine

The Solent region is at the forefront of the UK's Clean Maritime Plan. From hybrid passenger ferries running between Portsmouth, the Isle of Wight, and Gosport to offshore wind turbine maintenance catamarans, Varnix industrial-grade converters maintain clean DC microgrid voltages amidst continuous marine motion.

  • Stabilizes 13.8V communication lines against generator voltage droops.
  • Integrates seamlessly with lithium iron phosphate (LiFePO4) storage banks.
  • IP67/IP68 aluminum casings resist chemical degradation and salt crystallisation.
Regional Procurement & Technical Trends

Shaping Industrial Power Engineering in Hampshire & the UK South Coast

Procurement directors and embedded systems engineers in Portsmouth are navigating a monumental shift in power systems architecture. Regulatory imperatives, decarbonization mandates, and space optimization dictate next-generation converter procurement.

The Solent Freeport Net Zero Transition

With the operationalization of the Solent Freeport, tax and customs incentives are attracting high-value advanced manufacturing. These operations demand power supplies with verified UKCA and CE certification, low harmonic distortion (THD < 3%), and minimum standby quiescent power consumption to comply with carbon-neutral audit frameworks.

Electrification of Shore-to-Ship Infrastructure

Portsmouth International Port’s multi-million-pound shore power initiatives require conversion equipment capable of stepping down volatile utility AC and high-voltage DC storage links into isolated auxiliary DC rails (12V, 24V, 48V) to power shipboard critical monitoring during cold-ironing berths.

Convergence of High-Density Wide-Bandgap Silicon

Modern naval defense contractors in Langstone and Portsmouth are phasing out legacy linear regulators in favor of high-frequency synchronous switching converters that utilize planar magnetics and low Rds(on) MOSFETs, slashing thermal dissipation footprint by over 40%.

Engineering Specifications Matrix

OEM Custom Industrial Power Topologies: Comparative Benchmark

Select the optimal power conversion topology for your custom OEM build in Portsmouth. All platforms are subject to bespoke component population, potting compound selection, and form factor customization.

Converter Category Typical Input / Output Range Thermal & Housing Architecture Isolation & Protection Suite Optimal Portsmouth Application
Synchronous Boost Converter
(e.g., 36V to 48V 1440W)
Input: 30V-40V DC
Output: 48V DC up to 30A
Sealed CNC die-cast aluminum; thermally conductive vacuum potting; -40°C to +85°C Non-isolated common negative; OVP, OCP, OTP, input reverse polarity clamping AGV battery bus stepping, 48V marine lithium propulsion auxiliary, high-power telecom radios
Wide-Input Buck-Boost
(e.g., 9-32V to 12V / 8-40V to 13.8V)
Input: 8V-40V dynamic
Output: 12V/13.8V regulated (10A-20A)
Extruded aluminum with anti-vibration mounting flanges; IP67 submersible rated Internal freewheeling diode protection; automatic transition between buck & boost modes Commercial fishing vessel navigation, Starlink maritime terminal power, emergency vehicle radio
High-Voltage Industrial Buck
(e.g., 84V to 12V 15A 180W)
Input: 50V-100V high DC
Output: 12V DC ±1.5%
Passive natural convection heat sink fins; shock resistance up to 50G mechanical impulse Galvanic isolation options available; cycle-by-cycle over-current limiting Electric forklifts, battery traction systems, dockside crane telemetry, 72V/84V EV architectures
Toroidal Pure Sine Inverter
(e.g., 1500W 12V to 220V)
Input: 10.5V-15.5V DC
Output: 220V/230V AC pure wave
Heavy-gauge copper toroidal transformer; intelligent temperature-controlled forced air fan Complete galvanic isolation between DC input and AC output; THD < 3%; surge rating 200% Subsea exploration support craft, mobile repair vans, precision calibration labs at Langstone Park
Why Work With Varnix

Enterprise Strengths Backed by 23 Years of Direct Factory Precision

Varnix Technology Co., Ltd. is not an intermediary or trading broker. Established in 2003, our 1,229 m² production complex incorporates full in-house circuit layout, automated surface-mount assembly, wave soldering, high-voltage aging, and comprehensive burn-in testing.

SGS-Verified Manufacturing

Our manufacturing floor, labor standards, and testing facilities are independently audited and certified onsite by SGS Group, providing UK enterprise buyers with undeniable compliance authenticity.

100% 5-Stage Burn-In Protocol

Every single power unit runs through a rigorous 5-stage QC cycle: incoming component inspection, automated assembly check, active oscilloscope waveform verification, 100% full-load burn-in aging, and final boxing QC.

Bespoke OEM/ODM Engineering

From private-label laser etching to bespoke PCB engineering with CAN bus telemetry, conformal dipping, custom cable harnesses, and tailored voltage tap designs, we turn schematics into volume production in weeks.

Rapid UK-Bound Logistics & DDP Terms

We provide seamless shipping to Portsmouth, Southampton, and nationwide UK points under DDP (Delivered Duty Paid), CIF, or air express terms, eliminating customs friction and handling UK import clearance effortlessly.

Frequently Asked Questions

UK & Portsmouth Procurement Engineering FAQ

Key technical, regulatory, and logistics answers for engineering teams and procurement specialists in Portsmouth.

Do your industrial converters comply with UKCA and CE electromagnetic standards?
Yes. All Varnix DC-DC converters, pure sine wave inverters, and rectifier systems conform to CE, RoHS, and FCC directives, and are supplied with Declarations of Conformity suitable for UKCA compliance documentation. Our switching designs integrate multi-stage input EMI filtering, common-mode chokes, and TVS surge suppression to pass EN 61000-6-2 (industrial immunity) and EN 61000-6-4 (industrial emissions), ensuring they operate harmoniously alongside sensitive naval radio receivers, GPS antennas, and dockside communications.
How do your IP67/IP68 power converters survive Portsmouth's harsh marine environment?
Standard coated electronics rapidly corrode when exposed to the high salt mist and constant humidity of Portsmouth Harbor and the Solent. Varnix modules utilize high-pressure die-cast aluminum alloy casings pre-treated with anti-corrosion chemical passivation. Internally, the circuit board is 100% immersed and hermetically encapsulated in military-grade, flame-retardant epoxy or silicone thermally conductive resin. This creates an impenetrable barrier against salt crystals, water immersion up to 1 meter, sand ingress, and severe mechanical vibration.
What is your minimum order quantity (MOQ) for custom OEM orders bound for the UK?
For standard catalog models (such as our 12V/24V stabilizers or 1440W step-up modules), our MOQ starts at just 1 to 5 units for testing, evaluation, and engineering prototypes. For full OEM customization—such as custom pre-set output voltages (e.g., exactly 13.8V, 28V, or 56V), customized wire gauge harnesses, proprietary mounting plates, or laser-engraved branding—custom project runs typically start from 50 to 100 units depending on complexity.
Why choose toroidal transformer inverters over high-frequency switching inverters for marine use?
While high-frequency inverters are lighter, our low-frequency toroidal transformer inverters (such as the YUCOO 1500W pure sine series) provide extraordinary surge resilience—handling continuous motor, compressor, and pump inrush currents up to 200% to 300% of nominal rating without triggering fault shutoffs. The toroidal iron core topology also produces lower magnetic leakage, cleaner pure sine waveforms (THD < 3%), and superior thermal mass, making it exceptionally reliable aboard marine vessels operating in rough sea states.
What typical shipping lead times can industrial clients in Portsmouth expect?
Standard prototype and catalog sample orders are dispatched within 2 to 4 business days via DHL/FedEx/UPS Express, arriving at facilities in Portsmouth, Southampton, or Fareham within 5 to 7 business days. Batch production orders (500–5,000 units) are completed in approximately 15 to 25 calendar days. We offer full maritime sea freight directly into Southampton Port or London Gateway, as well as air freight with comprehensive DDP (Delivered Duty Paid) handling, meaning customs duties, VAT, and local inland transport are fully managed on your behalf.
Can Varnix design power supplies to withstand extreme engine-cranking voltage sags?
Absolutely. In marine and heavy plant applications, starting massive diesel engines can cause battery bus voltages to sag momentarily to as low as 8V or 9V, followed by significant inductive load dumps. Our wide-input buck-boost converters (such as our 8V-40V to 13.8V 15A regulator) feature fast dynamic feedback loops that sustain a steady, unvarying output without rebooting or resetting delicate navigation electronics, chartplotters, and Starlink satellite terminals.

Ready to Engineer Your Portsmouth Custom Power Solution?

Whether you require standard IP67 waterproof buck-boost modules or a fully bespoke OEM power conversion project for defense, marine, or industrial robotics, our Guangzhou engineering team is at your disposal 24/7. Speak directly with a senior power conversion engineer today.

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