Isolated DC to DC 48V 60V 72V 84V 96V to 12V 5A 60W Step Down Converter

Product Description

Isolated DC-DC Converter

Main Characteristics

1. Main Circuit Board

Constructed with high-quality fireproof board for enhanced operating safety.

2. Enclosure & Shell

The aluminum casing with shielding function significantly reduces conduction and radiation interference to peripheral equipment while optimizing heat dissipation.

3. Advanced Technology

Utilizes high-frequency inverter technology and an ISOLATED circuit design. The isolated converter provides superior stability and reliability compared to non-isolated designs.

4. Wide Input Range

Supports a broad voltage range of 40~135V DC, easily accommodating multiple battery voltage levels on electric vehicles, such as 48V, 60V, 72V, 84V, and 96V DC battery banks.

Product Applications

  • Ideal for power conversion across diverse electric vehicles, including forklifts, electric handling vehicles, electric tour buses, golf carts, and mobility scooters.
  • Functions as a reliable power supply unit for onboard instruments, accelerators, lighting systems, and ancillary vehicle electronics.
  • Engineered for harsh operating environments, featuring strong resistance to extreme low/high temperatures, dust, and continuous vibration. Highly suitable for applications requiring superior electrical safety and ultra-low interference.

Key Advantages

  • High Performance: High inverter frequency, fast dynamic response, compact footprint, lightweight construction, low energy consumption, and high operational efficiency.
  • Enhanced Durability: Delivers significantly higher stability and operational reliability than standard non-isolated units.
  • Precision Control: Broad resistance to wide voltage fluctuations with high control accuracy.
  • Short Circuit Protection: Output automatically stops upon short circuit and resumes normal operation once the fault is cleared.
  • Over Current Protection: Automatically cuts off operation when output current exceeds safe threshold limits.

Customized Range

Model Input Output
Rate Voltage Range Voltage Voltage Current Power
12Vdc Series
YK-DD40-135S1205 48/60/72/84/96Vdc 40-135Vdc 12V 5A 60W
YK-DD40-135S1210 48/60/72/84/96Vdc 40-135Vdc 12V 10A 120W
YK-DD42-90S1220 48/60/72Vdc 42-90V 12V 20A 240W
YK-DD42-90S1225 48/60/72Vdc 42-90V 12V 25A 300W
YK-DD42-90S1242 48/60/72Vdc 42-90V 12V 42A 500W
24Vdc Series
YK-DD40-135S242.5 48/60/72/84/96Vdc 40-135Vdc 24V 2.5A 60W
YK-DD40-135S2405 48/60/72/84/96Vdc 40-135Vdc 24V 5A 120W
YK-DD42-90S2410 48/60/72Vdc 42-90V 24V 10A 240W
YK-DD42-90S2412.5 48/60/72Vdc 42-90V 24V 12.5A 300W
YK-DD42-90S2421 48/60/72Vdc 42-90V 24V 21A 500W

Technical Specifications

Brand YUCOO
Model / Name YK-DD40-135S1205
40-135VDC Input to 12VDC 5A Isolated DC-DC Converter
Input Voltage 40~135V DC
Input Current ≤ 1.5A (Full load)
Working Frequency 50KHz
Output Voltage 12.2 ± 0.3V
Output Current 0~5A
Long-term Load Range 0-3A / 0-36W
Maximum Power 60W
Efficiency 86%
Voltage Stability ≤ 1%
Load Stability ≤ 1.5%
Insulation Resistance > 50MΩ between input and output
> 50MΩ between input and housing
> 50MΩ between output and case
Dimension 126 * 53 * 36 mm
152 * 53 * 36 mm (with installation holes)
Weight 200g

Product Gallery

Company Profile

Company Facility Overview Manufacturing Capacity Production Process Testing and Certification Customer Support and Guarantee

Frequently Asked Questions (FAQ)

What battery systems are compatible with this isolated DC-DC converter?

The converter features an ultra-wide input voltage range of 40V to 135V DC, making it fully compatible with 48V, 60V, 72V, 84V, and 96V DC electric vehicle battery configurations.

Why choose an isolated circuit design over a non-isolated one?

Isolated topology prevents direct electrical connection between input and output, protecting sensitive auxiliary electronics from high-voltage surges, eliminating ground loops, and providing superior noise suppression and long-term reliability.

What protection features are built into this converter?

The unit is equipped with automatic short circuit protection (recovering immediately after the short is resolved) and over-current protection to prevent damage under overloaded conditions.

Can this converter withstand harsh industrial conditions?

Yes. It features a solid shielded aluminum shell for optimal heat dissipation and EMI shielding, a fireproof circuit board, and high resistance to shock, vibration, dust, and temperature variations.

What output options and power ratings are available?

The series provides both 12V DC (5A to 42A) and 24V DC (2.5A to 21A) output options, covering power capacities ranging from 60W up to 500W to fit various electric vehicle accessories.

Related Products